QCW/Fiber Mobile mold repair laser welding machine

1.The laser unit is designed for welding metals and alloys such as steel, gold, platinum, titanium,  aluminum and copper. Welding can be performed  with  or  without  filler wire.

2.The pulsed fiber laser features high peak power and long pulse duration, resulting in high  pulse energy, excellent  pulse-to-pulse stability,  high average  power, very  high pulse repetition rate, maintenance-free operation.

3.The compact design contains the laser system, processing optics, operating unit and motion system. The control box and the two-position foot switch control the laser emission, the shielding gas flow an the linear X, Y and Z axis movements.

4.Due to the absence of wearing parts, the system is virtually maintenance-free. The laser system can be operated from a normal power socket, no high-voltage connection is required.The system also convinces with its excellent beam quality even at very small spot sizes.

5.The system is an open system. When using a binocular microscope, the operator's eyes are always protected. In terms of the environment, the laser system must be operated in a closed room or covered  chamber. Other people around the system must wear protective goggles when operating.

1. Observation system and lighting

·Observe the welding process through a stereo microscope (with 10x eyepiece).

·Water-cooled focusing lens

2. Controller and Operation

·7-inch high-contrast widescreen. Full menu touch screen operation.

·Knob control, parameter adjustment, easy operation

3.Cardan shaft control and XYZ - Axis system 

 ·The end of the robot arm is equipped with a universal shaft connector, which can manually control the welding head to rotate 360° to any angle and fix it, and the xyz axis can be electrically controlled to achieve a larger welding range. At the same time, with the help of an electric handle, the forward and backward, up and down movement of the robot arm can be fixed at the desired position to complete the process operation.

·An optional three-axis motion system controlled by stepper motors is available. The X, Y and Z axes offer motion capabilities with strokes of 150 mm, 150 mm and  100 mm respectively. The system can be integrated with a rotary device (optional) for peripheral welding of cylindrical parts as the rotary axis R axis

4.XYZ - Axis Three-axis joystick

·Three-axis joystick control axis system is used to accurately position the laser head and move it during operation

5. Robotic arm - Coverage

·The robot arm can be extended to a height of 1.5m and a length of 1.6m, which is very advantageous when welding special-shaped or large workpieces.

6. Aviation plug and split cabinet

·Upgraded aviation plug, better quality and more stable.

·Laser and water cooler split design, easiermaintenance.

7. Shielding gas nozzle

·The shielding gas used during welding is connected to the system via the machine body. The shielding gas is delivered in an integrated manner in the system and to the welding area. Since the hose can be positioned directly next to the laser head, the shielding gas can be optimally directed to the processing area.

8. Limit switch

·During  manual  operation  of  the  axis  via  joystick  control,  mechanical  switches automatically limit the movement when the axis reaches the edge within the travel distance and ensure safe operation.

.   Easy to transport, compact mobile system

.   Manually adjustable robotic arm

.   Motorized XYZ axis

.  Operation by joystick

.   Parameter adjustment and control by touch screen

.  Or foot pedal control, ergonomic operation

.   Lower power consumption compared to lamp-pumped Nd:YAG lasers

.  A simple power socket is sufficient, maintenance-free operation

.   Laser source can be operated in pulsed and continuous modes

Suitable for large mold repair welding, mobile phone communications, jewelry crafts, electronic components, clocks, sensors, precision machinery, hardware, gas and automobile parts, etc., various metals and alloys