QCW/Fiber Mobile mold repair laser welding machine

1.The laser unit is designed for welding metals and alloys such as steel, gold, platinum, titanium,  aluminum  and  copper. Welding  can  be  performed  with  or  without  filler wire.

2.The pulsed fiber laser features high peak power and long pulse duration, resulting in high  pulse energy, excellent  pulse-to-pulse stability,  high average  power, very  high pulse repetition rate, maintenance-free operation.

3.The compact design contains the laser system, processing optics, operating unit and motion system. The control box and the two-position foot switch control the laser emission, the shielding gas flow and the linear X, Y and Z axis movements.

4.Due to the absence of wearing parts, the system is virtually maintenance-free. The laser   system   can   be   operated   from   a   normal   power   socket,   no   high-voltage connection  is  required! The  system also convinces with  its  excellent  beam  quality even at very small spot sizes.

5.The system is an open system. When using a binocular microscope, the operator's eyes are always protected. In terms of the environment, the laser system must be operated  in  a  closed  room  or  covered  chamber.  Other  people  around  the  system must wear protective goggles when operating.

1. Observation system and lighting

·Observe the welding process through a stereo microscope (with 10x eyepiece).

·Water-cooled focusing lens

2. Controller and Operation

·7-inch high-contrast widescreen. Full menu touch screen operation.

·Knob control, parameter adjustment, easy operation

3. Foot switch

·The laser and shielding gas supply are controlled by a non-slip foot switch.

4.XYZ - Axis system 

·An optional three-axis motion system controlled by stepper motors is available. The X, Y and Z axes offer motion capabilities with strokes of 150 mm, 150 mm and  100 mm respectively. The system can be integrated with a rotary device (optional) for peripheral welding of cylindrical parts as the rotary axis R axis

5. XYZ - Axis Three-axis joystick

·Three-axis joystick control axis system is used to accurately position the laser head and move it during operation

6. Robotic arm and cardan shaft control

·The end of the robot arm is equipped with a universal shaft connector, which can manually control the welding head to rotate 360° to any angle and fix it, and the xyz axis can be electrically controlled to achieve a larger welding range. At the same time, with the help of an electric handle, the forward and backward, up and down movement of the robot arm can be fixed at the desired position to complete the process operation.

7. Shielding gas nozzle

·The shielding gas used during welding is connected to the system via the machine body. The shielding gas is delivered in an integrated manner in the system and to the welding area. Since the hose can be positioned directly next to the laser head, the shielding gas can be optimally directed to the processing area.

8. Limit switch

·During  manual  operation  of  the  axis  via  joystick  control,  mechanical  switches automatically limit the movement when the axis reaches the edge within the travel distance and ensure safe operation.

.   Easy to transport, compact mobile system

.   Manually adjustable robotic arm

.   Motorized XYZ axis

.  Operation by joystick

.   Parameter adjustment and control by touch screen

.  Or foot pedal control, ergonomic operation

.   Lower power consumption compared to lamp-pumped Nd:YAG lasers

.  A simple power socket is sufficient, maintenance-free operation

.   Laser source can be operated in pulsed and continuous modes

Suitable for large mold repair welding, mobile phone communications, jewelry crafts, electronic components, clocks, sensors, precision machinery, hardware, gas and automobile parts, etc., various metals and alloys